MÜHLBAUER PARTS & SYSTEMS

INDIVIDUAL & SERIAL PRODUCTION - Scale and improve your projects and products

 

Precision at its best

 

The entire world of precision - all from a single source!

The variety of our technological possibilities, all combined under one roof underlines one of our biggest strengths. Thanks to our large vertical range of manufacture, there is an optimized interaction between milling, turning or sheet metal processing up to surface technology.
We are hence encountering significant growth both internally, and at target market level - 65 Mio € investment in the last 6 years.

Our affiliation to our parent company; Muehlbauer group with over 3000 employees, enables us to maintain a modernized machinery standard, and constantly train our employees Our goal - genuine and long-term cooperation with our customers.

 


Milling Technologies - From small to large, from simple to complex!


Our state-of-the-art 3-axis to 7-axis milling machines with CAM interface ensure the processing of a wide variety of materials with the most diverse sizes and shapes.


Our focus is on "High Precision Parts" which require pinpoint accuracy. We are proficient in managing a wide variety of materials, so we can offer you optimum conditions for applications in the aerospace, medical technology, and semiconductor industries, for example.

The expertise of the market leader hence offers:

  • complete solutions for every chipping task
  • efficient and innovative technologies for your field of application
  • high vertical range of manufacture with almost unlimited capacity

Lathe Technologies – We don't just turn the wheel!

Our machinery for complete machining of individual workpieces or assemblies is always state-of-the-art. Our innovative strength can be highlighted by a large and modern machine park in three locations. Our powerful equipment with machines with up to 7 axes, as well as turning-milling centers guarantees a solution for every degree of difficulty.

The competence of the market leader hence offers:

  • extensive market, material and process knowledge
  • efficient and innovative technologies for your field of application
  • cleanroom compatible cleaning and packaging solutions

Sheet Metal Processing – Let's get your idea into shape!


Extremely precise, enormously fast and very flexible - the processing, treatment and finishing of raw sheet metal to finished products. With laser cutting, punching-laser combination, folding/bending or waterjet cutting, we offer a solution for every wish. In particular, the Stollberg production site is our sheet metal technology center.

The competence of the market leader hence offers:

  • cost-efficient production even for small quantities
  • very fine and post-processing-free cut edges
  • any shapes, also with internal cut-outs

Welding – We join!

An elementary part in metalworking. We have years of experience in welding of complex components on all our sites. With TIG, MIG, MAG methods and laser welding, as well as spot and stud welding. The right technology is available for every project. You can choose between aluminum, stainless steel, steel, chrome or nickel.

The competence of the market leader hence offers:

  • certified according to EN 15085-2 (CL2) Welding of Rail Vehicles and Rail Vehicle Parts
  • processing of large parts up to over 7m
  • continuous laser welding systems in 2D or 3D process

Assembly Procedures - We see ourselves as a one-stop-shop!

Whether electrical or pneumatic components, software integration or clean room assembly – rely on our extensive experience for the assembly of your units and systems!

For the installation of your modules, machines, devices and systems, we provide qualified personnel, modular workstations, clean rooms and several assembly halls.

The competence of the market leader hence offers:

  • seamless component tracking via production control and ERP
  • trial runs / test runs / commissioning on site + documentation
  • clean room ISO class 7 according to ISO 14644

Surface Technology We bring colors into play!

MBO GmbH as part of Mühlbauer Parts & Systems is our in-house surface technology at the Roding site. We also offer a wide variety of surface coatings for your components and assemblies. As a customer, you benefit from complete in-house processing due to shorter distances, less time expenditure and thus lower costs.

The competence of the market leader hence offers:

  • painting and powder coating up to 8000 x 4000 x 4000mm
  • anodizing and hard anodizing according to your requirements
  • preparation processes (blasting, grinding, sealing)

Quality Assurance – Trust is good, control is better!

At all locations, we inspect on 13 measuring machines with up to four axes. Six of these are coordinate measuring machines for accompanying inspection in the production hall. The measuring technology of all locations is directly networked with each other. Control and programming is carried out by four CAD programming stations assigned to quality assurance.

The competence of the market leader hence offers:

  • First Article Inspection (FAI), Acceptance Test Certificate 3.1 (Independent Acceptance Test Certificate), 2.1 (Manufacturer's Certificate), or 2.2 (Test Report).
  • SAP-supported automatic document database "QAM"
  • Complaint management for handling 4D and 8D reports
Other processes

Other Procedures - That would go beyond the scope!

We offer you further manufacturing services. These include for example eroding, grinding and laser marking. With eroding and grinding, highly precise components can be produced.

For special requirements on milled material, we can anneal almost all materials in-house and stress-relieved. As a finish, we also offer barrel finishing or annealing.

The competence of the market leader hence offers:

  • wire and die-sinking EDM with tolerances of ± 0.002 mm
  • cylindrical grinding, profile grinding, surface grinding and jig grinding
  • electrolyte-free ultrasonic cleaning systems

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